Innovation in the construction industry is pushing manufacturing firms and their service operations to achieve newer heights each day. By aiding in the workflow process to actually increase productivity, you would have a bundle of solutions to ensure the project’s success. The hollow block-making machine is one of the latest machine technologies we will discuss today. Blocks are the primary raw material of any constriction project. So it never runs out of demand. Therefore, block manufacturing companies often choose a continuous production approach for that. Earlier, what used to take days of effort, can now be handled within hours with hollow block-making machines. That, too, is much less hectic and more perfected and ensures the highest per-hour productivity.
Therefore, this blog is just right for you if your primary objective is increasing your operational performance, specially they associate with construction products manufacturing. Let’s learn how the best hollow block-making machines can do It for you where to find the best manufacturers of hollow block machines.
What is a Hollow block making machine?
The Hollow block machine is a mechanical device that compresses concrete mortar (The Cement and Sand mixture) with accurate pressure to mold them into hollow blocks. It works with the proper alignment of several other components, making the whole automated Block Manufacturing process work out. The specific configuration of equipment may vary depending on the manufacturer and the desired production capacity.
The configuration of hollow block machines
The whole mechanism of hollow block-making machines revolves around the best configuration of a hydraulic system, vibration system, mold, a feeding system. It begins when you feed the concrete mixture to the machine, and it applies the hydraulic system to provide the necessary pressure to compress it. It uses a vibration system to remove air bubbles and holes that make blocks compact and filled and eventually mold them into the desired shape. The machine creates hollow blocks in batches. That’s how within an hour, you can produce more than a thousand hollow blocks, depending on the capacity of the Machine you have purchased.
Prepare for Mortar Mixture (the workable paste)
Making mixture
The Concrete block-making mixture usually consists of 4:1 or 5:1 ratio of sand and cement. This means if you’re adding 4 or 5 parts of sand, use 1 part of cement. In other words, 25% of whatever quantity of sand you are adding should be cement. Then add water gradually until the desired texture is achieved. The ideal consistency for the mortar used in the hollow block-making machine is a thick, a little stiff mixture that sticks together well and can withstand the weight of the blocks. Then add water until it’s thick enough to stick together. Too much water can make the whole mixture more fluid and end up producing weak blocks. And block compressing system may require more energy to mold a thin mixture. It’s better to keep it condensed. Therefore, the right balance of sand, cement, and water is essential to ensure the excellent quality of blocks. Too much cement creates cracks in the brick upon drying. Therefore the concentration should be perfect for ensuring robust and durable blocks.
Compressing and molding
Once this mixture is ready, pour it into the block machine according to set production line requirements. The block making machine uses pressure to compress the mortar to mold it into the required shape. With a slight shudder and vibration, it releases any air bubbles in the concrete mixture that might weaken bricks. This whole process ensures that blocks have the necessary strength to withhold the structure it is used in.
Drying
Once the machine makes the blocks, they have to dry in the same shape. The easiest option is to place them under the sun to help them dry naturally or use an Artificial air system to dry them.
There are three types of hollow brick-making machines:
- Manual Brick-Making Machine: It’s the oldest technique. The labor carries out manual block-making. They take care of the process from making the mixture to shaping the block and letting them dry in the sun. They use small hand tools and give an extensive amount of effort.
- Semi-Automatic Brick-Making Machine: Here, the process follows a perfect combination of human efforts and automatic machines. Here the majority of the work involved in making blocks is carried out via automatic machines, while physical work is still needed for tasks such as feeding raw materials and ensuring mixture consistency. These tools strike an excellent middle ground between labor intensity and output per unit of time.
- Fully Automatic Brick-Making Machine: These fully automated brick-making machines require almost little or no human involvement in the manufacturing process. The processes of feeding in materials, molding the blocks, and ejecting the blocks are all automated. These machines are ideal for industrial-scale production because of their high block output. However, you would need a supervisor to watch over the entire workflow.
Best hollow block Machine Manufacturers in China
Raytone Block Machinery
Raytone Block Machinery is one of China’s fastest-growing hollow block machine manufacturers. With the use of advanced technology and reliable quality, Raytone has genuinely set itself amongst the most trustworthy construction machine suppliers worldwide. Their wide range of mechanical devices is precisely configured to meet the demands of the construction industry. But what they are known for is their state-of-the-art block-making machines combined with efficiency, precision, and durability. Having strategic collaboration with European companies that deals in industrial machinery, they know how to keep their quality standards high. They continuously look for improvement and keep introducing advanced models of their machines to provide greater value to their clients.
REIT Machinery
One of the well-known suppliers of Concrete block-making machines is REIT, where they have no minimum order quantity; they cater to every size of the order, be it single machine or bulk industrial machines projects. They have been dealing with industrial equipment for over two decades and have always been putting out innovative solutions for their clients. The use of sophisticated technology made their products stand out in quality, performance, and extended lifespan. The average lifespan of their block-making machine is 10+ years. However, within that duration, if you need another model of the same machinery, you can look out for their exchange programs and other value offers to get the maximum benefit out of your purchase. The word REIT stands for “Referred Excellence In Technology,” which reflects their mission to provide high-quality and high tech advanced solutions as a hollow block machine manufacturer. With REIT Machinery, you can rest assured that you are not just purchasing a machine but also gaining a trusted partner in your construction endeavors.
Hongfa Group
When it comes to industrial machinery, you have to keep your budget high. But if you want better quality at budget-friendly machine prices, Hongfa Group is your go-to place.
It is one of the leading Block machine manufacturers, supplying its solutions all over the world. Their block-making machines are particularly known for their precise configuration according to client’s business, extended life, and amazing performance. Hongfa Group has been around for more than three decades, and in that time, it has established itself as a market leader.
Hongfa is a group of companies providing solutions to various industries. If we talk about construction control, Their best-selling products includes, block-making machines, such as hollow block machines, automatic brick machines, paving block machines, and concrete mixing plants. These machines are designed to meet different production capacities and requirements, providing solutions for various construction projects.
The Lontto Machinery Co., Ltd.
The Lontto Machinery Co., Ltd. is a China-based Hollow block machine manufacturing company. Working more than a decade in the industry, it has been giving considerable competition to other construction machinery manufacturing companies when it comes to precision engineering, ensuring durability and optimal performance of their solutions.
With Lontto Machinery, you will have unparalleled after-sales support where dedicated experts will always be ready to assist you throughout the whole lifespan of your machine. Their after-sales support makes them the first choice of most construction companies in China. They also provide installation and ongoing maintenance of their equipment. They thoroughly understand that newer technology requires workforce training for it to bring optimal results. Therefore, they give you a dedicated trainer who trains your designated teams and teach them the how to use machinery in the best possible way.
The recent Trend of lightweight Block making machines
Quality control is a vital part of block making process. In recent years the construction industry has been focusing on using more robust blocks while lighter in weight. However, if blocks are too lightweight, you may have to forgo their strength and concreteness because they may break easily. And thus, it may not be suited for pillar walls or other crucial parts of the structure where strength and durability are needed. However, on the other hand, where insulation and weight reduction are priorities, such as countertops, inside the office walls and decks, it’s better to use lightweight blocks.
Final Takeaways
The blog shares a number of hollow block machine manufacturers for you to choose the best possible option in your favor. Remember that you have to prioritize what aspects are the most valuable for your operations and then decide which machine is the best fit for it. Always do a thorough cost-benefit analysis by considering your budget, requirements, production capacity, and expected return on the investment because these machines are quite a massive investment.
